Industrial RO Plant Systems

Heavy-duty reverse osmosis systems engineered for continuous 24/7 operation in manufacturing, pharmaceuticals, textiles, food processing, and large-scale agriculture.

250 – 25,000+ LPH Fully Automatic PLC ISO Certified 1 Year Warranty 24/7 Service
Get Custom Quote Call: 9106970092
500+Plants Installed
25 YrsExperience
99.9%TDS Removal
24/7Support
Latest Updates

Recent Industrial RO Projects

Check out our most recent installations updated directly by our engineering team.

The Challenge

Are These Problems Costing You Money?

Industrial water problems silently drain your profits. Here's how we fix them permanently.

Industrial Water Problems

High TDS in Borewell / Raw Water

TDS above 500 ppm damages machinery and compromises product quality.

Scaling & Corrosion in Equipment

Hard water forms scale deposits in boilers, pipes, and heat exchangers, reducing efficiency by 30-40%.

Frequent Product Rejection

Impure water causes batch failures in pharma, food, and chemical industries.

High Maintenance & Chemical Costs

Constant descaling and chemical treatment adds thousands to monthly expenses.

Regulatory Non-Compliance

Using untreated water risks failing quality audits, FDA inspections, or FSSAI checks.

Our Industrial RO Solution

Brings TDS down to 10–20 ppm

Custom RO membrane configuration for any raw water quality.

Zero Scale, Zero Corrosion

Feed water softening and antiscalant dosing eliminates mineral deposits permanently.

Consistent, Certifiable Water Quality

Lab-verified water quality certificates provided for compliance documentation.

ROI Achieved in 6–18 Months

Reduction in chemical costs, rejects, and equipment repairs delivers measurable savings.

Full Compliance Ready

Systems designed to meet WHO, FSSAI, FDA, BIS, and GMP requirements.

Capacity Range

Find the Right Capacity for Your Industry

From small workshops to large manufacturing complexes — we engineer every plant to spec.

250 – 500
LPH

Small Workshops & Factories

Perfect for manufacturing workshops, small hotels, dairy units and packaged water units.

Auto Flush TDS Display SS 304 Frame
500 – 2,000
LPH

Mid-Scale Industries

Ideal for textile dyeing, chemical units, food processing, and medium hospitals.

PLC Panel Flow Meter Chemical Dosing
2,000 – 10,000
LPH

Heavy Industries

For large pharma plants, steel, automotive, and multi-shift manufacturing operations.

SCADA Ready Auto Backwash SS 316 Frame
10,000+
LPH

Mega Industrial Plants

Bespoke solutions for sugar mills, power plants, wastewater recycling and municipal projects.

Custom Design Redundant System Remote Monitor
System Features

State-of-the-Art Architecture

Every plant is built with premium components, rigorous testing, and failsafe controls.

Fully Automatic PLC Panel

Siemens/Allen-Bradley PLC with HMI touchscreen for one-touch operation, alarm logging, and remote access.

Advanced Flow & Pressure Meters

Real-time monitoring of feed, permeate, and reject flow rates with digital displays and auto-logging.

Chemical Dosing Systems

Antiscalant, acid dosing, and disinfection systems with auto-calibrated peristaltic pumps and level sensors.

Safety Protection Systems

Dry-run protection, high-pressure cutoff, low-pressure bypass, and membrane differential pressure alarm.

High-Pressure Multistage Pumps

Stainless steel Grundfos/Kirloskar vertical multistage pumps rated for continuous industrial duty.

Multi-membrane Configuration

Industrial Filmtec/Hydranautics membranes arranged in 2:1 or 4:2:1 array for maximum recovery ratio.

Auto Backwash & Membrane Cleaning

Scheduled CIP (Clean-In-Place) system with chemical tank and dosing pump for membrane longevity.

Remote SCADA Integration

OPC-UA / Modbus TCP communication for integration with factory SCADA, DCS, or MES systems.

Online Water Quality Monitoring

Continuous TDS, pH, conductivity, ORP, and turbidity monitoring with data logging and alarm outputs.

Stainless Steel 304/316 Frame

Heavy-duty welded steel framework with corrosion-resistant finish suitable for harsh industrial environments.

UV Disinfection (Optional)

Post-RO UV sterilization for pharmaceutical and food applications requiring bacteria-free water.

Pressurized Storage Tanks

FRP or SS storage tanks integrated with level sensors, level switches, and auto-fill controls.

How It Works

Complete RO Plant Process Flow

A multi-stage water treatment system that delivers consistently pure water 24/7.

Stage 1

Raw Water Intake & Storage

Raw water (borewell, river, municipal) is drawn into a pre-treatment holding tank using a submersible or surface feed pump.

  • Flow rate: 100–200% of RO capacity
  • Level sensors trigger auto on/off
Stage 2

Multi-Grade Sand Filter (MGF)

Pressurised sand and gravel filtration removes suspended solids, turbidity, and sediment above 30–50 microns.

  • SDI reduction to < 5
  • Backwash cycle every 24–48 hrs
Stage 3

Activated Carbon Filter (ACF)

Activated carbon removes chlorine, chloramines, organic matter, colour, and odour that could damage RO membranes.

  • Chlorine removal: >99.9%
  • ION exchange media optional
Stage 4

Antiscalant / Chemical Dosing

Antiscalant chemical is precisely dosed into the feed water to prevent calcium carbonate and sulphate scaling on membranes.

  • Auto-metered peristaltic pump
  • Protects membranes for 5+ years
Stage 5

High-Pressure RO Membrane System

The heart of the plant — high-pressure pump drives water through industrial RO membranes rejecting 95–99% TDS, bacteria, viruses, and heavy metals.

  • Filmtec / Hydranautics membranes
  • Recovery: 65–80% depending on feedwater
Stage 6

UV Sterilization (Optional)

UV lamp at 253.7 nm wavelength destroys remaining bacteria and virus DNA. Essential for pharmaceutical and food grade applications.

  • 99.99% microbial kill
  • No chemical residue in water
Stage 7

Purified Water Storage & Distribution

Ultra-pure water is stored in FRP or SS-316 tanks with level controls, then distributed via high-pressure booster pumps to process lines.

  • Auto fill with float valve or PLC
  • Pressure-boosted distribution available
Live Installations

Our Industrial RO Plants in Action

Take a look at some of our recent heavy-duty water purification installations across various industries.

Technical Data

Standard Specifications

Reference specifications for our standard industrial RO plant range. All units are custom-engineered to actual requirements.

Parameter 250–500 LPH 500–2,000 LPH 2,000–10,000 LPH 10,000+ LPH
Capacity250–500 LPH500–2,000 LPH2,000–10,000 LPHCustom
Feed TDS RangeUp to 2,000 ppmUp to 5,000 ppmUp to 8,000 ppmUp to 10,000+ ppm
Permeate TDS10–50 ppm10–50 ppm10–50 ppm10–50 ppm
TDS Rejection95–98%96–99%96–99%97–99%
Water Recovery65–70%70–75%72–78%75–82%
Operating Pressure10–13 bar10–15 bar12–16 barCustom
Membrane BrandFilmtec 40"Filmtec 40"Filmtec / Hydranautics 40"Hydranautics 40"
Frame MaterialMS Epoxy CoatedSS 304SS 304 / SS 316SS 316
High-Pressure PumpGrundfos CRNGrundfos CRNGrundfos / KirloskarCustom
Control SystemAuto Panel (Relay)PLC + HMIPLC + SCADAFull SCADA
Power Supply3-Phase 415V3-Phase 415V3-Phase 415V3-Phase 415V
Power Consumption1.5–3 kW3–7 kW7–30 kWCustom
Warranty1 Year on System | 5 Years on Membranes (pro-rated)
Industries

Industries We Serve

Our industrial RO systems power operations across Gujarat and beyond.

GMP Compliant
🏥

Pharmaceuticals & Healthcare

Ultra-pure water (>15 MΩ) for injections, APIs, and lab processes. Meets WHO/GMP/USP standards.

Zero Rejects
👕

Textile & Garment Dyeing

Consistent water quality for colour reproducibility. Removes minerals that affect dye uptake and brightness.

FSSAI Approved
🍞

Food & Beverage Processing

FSSAI and FDA approved pure water for bakeries, beverages, dairy, and packaged water plants.

High Efficiency

Boiler Feed & Power Plants

Low TDS, low hardness boiler feedwater to prevent scale, corrosion, and turbine damage.

ISO Compliant
🔬

Chemical Manufacturing

Process water with controlled TDS and pH for chemical synthesis, cooling towers, and cleaning.

Crop Boost +20%
🌾

Agriculture & Greenhouses

Consistent EC-controlled irrigation water for drip systems, hydroponics, and protected cultivation.

IS 456 Grade
🏗️

Construction & Concrete

Low-TDS water for concrete mixing ensures consistent strength ratios. Critical for infrastructure projects.

Guest Satisfaction
🏨

Hotels & Hospitality

Large-capacity systems for laundry, kitchen, and drinking water needs across resorts and hotels.

Quality Assurance

Certified Quality You Can Trust

Our manufacturing, systems, and water quality all meet the highest national and international standards.

🏆

ISO 9001:2015

Quality Management System certified for design, manufacturing, and installation.

📜

BIS IS:10500

Meets Bureau of Indian Standards drinking water quality specifications.

🌿

NSF/ANSI 58

RO system certified by NSF International for health effects compliance.

⚗️

FSSAI Approved

Food Safety and Standards Authority approved for food & beverage applications.

🔬

WHO Guidelines

Water quality meets World Health Organization drinking water guidelines.

WQA Gold Seal

Water Quality Association Gold Seal certification for performance.

Get a Quote

Request a Custom Industrial RO Quote

Fill in your requirements and our engineer will contact you within 2 hours with a detailed proposal.

Contact Our Team

Phone / WhatsApp
+91 910 697 0092
Quick Demo Booking
WhatsApp Now
Service Areas
Vadodara · Anand · Nadiad · Ahmedabad

Response Guarantee

Quote sent within  2 hours
Free site visit within  24 hours
Free water analysis included
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Act Now

Stop Losing Money to Bad Water.
Get a Free Water Analysis Today!

Our engineers are available for same-day site visits in Vadodara, Anand, Nadiad, and Ahmedabad.

Get Free Quote Call Now: 9106970092